Tấm Đệm Sợi Không Amiăng Nén

Tấm Đệm Sợi Không Amiăng Nén VALQUA No. 6502

VALQUA NHẬT BẢN - CHẤT LƯỢNG CHÍNH HÃNG: Tấm đệm sợi không amiăng nén là vật liệu đệm làm kín dạng tấm phẳng chất lượng cao, kết hợp sợi vô cơ và cao su tổng hợp chịu áp lực, phù hợp cho hầu hết các đường ống tiêu chuẩn trong nhà máy.

Đặc Tính Nổi Bật & Ưu Điểm:

Excellent heat resistance compared with 6500. Applicable for wide range of applications.
Compressed Fiber Sheet with minimum amount required of organic fiber, while special rubber binder having superior heat resistance is compounded to artificial inorganic and carbon fibers also having excellent heat resistance.
Thanks to the special structure, the seating surface is smooth and the inside of the sheet is dense, making this gasket highly sealable.

Môi Chất Làm Việc Phù Hợp:

Nước công nghiệp / nước cấp, Sea nước công nghiệp, Hot nước công nghiệp, Hơi nước nóng bão hòa & hơi quá nhiệt,Crude dầu công nghiệp, Cồn / Rượu công nghiệp, Animal & vegetable dầu công nghiệp, Heat transfer oilGeneral dung môi hữu cơ, Weak axit, Weak kiềm bazơ,Không khí nén, Nitrogen khí gas, Inert khí gas,Exhaust khí gas,etc.

Môi Chất Không Khuyến Nghị:

Strong oxidizing acid, Strong alkali, Various solvents, Inflammable gas, Gas susceptible to burn, Poisonous

Ứng Dụng Tiêu Biểu Trong Nhà Máy:

Junctions of steam lines, pipe flanges, valve bonnets and other equipment used in oil refineries and chemical industries

■ Available ranges

Temperature（℃）	Pressure（MPa）Water based	Pressure（MPa）Oil based	Pressure（MPa）Gas based
-50〜214	3.0	3.0	1.0

For service conditions exceeding 100°C, the notes on "The fluid-wise available ranges" shall be observed.

Oil gas, solvent and corrosive fluid are not included, thus requiring separate consultation.

Remarks：　Temperature and pressure classifications show individual service limits.

■ Dimensions

Thickness（mm）	Size（mm）
0.5 、0.8 、1.0 1.5 、2.0 、3.0	1270×1270 1270×3810 2540×3810 3048×3810

■ Design criteria

Thickness（mm）	Gasket factor”m”	Minimum design seating stress "y" （N/mm²）	Recommended tightening stress （MPa）Liquid	Recommended tightening stress （MPa）Gas
1.0	3.50	44.8	25.5	40.0
1.5	2.75	25.5	25.5	40.0
3.0	2.00	11.0	25.5	40.0

The recommended tightening stress are the pressures required under normal conditions, and correspond to the projected area of the gasket, where fluid pressure is not taken into consideration.

■ The fluid-wise available ranges

■ Stress strain characteristics of Compressed Fiber Sheets

（Specimen dimensions：JIS 10K 25A t=1.5mm）

■ Comparison of physical properties

■ Comparison of physical properties ■

Item		High Performance Sheet Gasket								Compressed Fiber Sheet
Item		No.UF300		No.GF300		No.SF300		No.MF300		No.6500		No.6502		No.6503
Thickness	(mm)	1.5	3.0	1.5	3.0	1.5	3.0	1.5	3.0	1.5	3.0	1.5	3.0	1.5	3.0
Physical Properties
Tensile strength （across grain）	（MPa）	12.0	14.6	12.4	10.9	16	15.8	12	14.1	17	15.3	13.1	12.5	19.2	18.1
Compressibility （34.3MPa）	（％）	4	4	5	4	5	6	5	4	10	10	9	10	9	6
Recovery（34.3MPa）	（％）	49.0	46	53	54	42	50	32	36	57	55	67	64	60	61
Flexibility with grain in multiple to thickness	（kg/m³）	＜2	＜2	＜2	＜2	＜2	＜2	＜2	＜2	9	9	11	12	10	10
Density		2576.0	2557	2315	2262	2319	2280	2910	2839	1810	1813	1761	1759	1803	1857
Oil resistance 〈IRM903 OIL 150℃×5h〉
Tensile strength loss	（％）	0.6	0.2	1.0	7.6	3.8	5.1	1.5	5.9	16.7	6.3	9.2	9.6	13.0	0.0
Thickness increase	（％）	0.0	0.0	0.2	0.1	0.0	0.0	0.2	0.2	2.2	1.2	1.3	1.0	2.1	0.6
Weight increase	（％）	0.4	0.2	0.5	0.6	0.5	0.7	1.1	1.4	3.9	3.2	4.4	3.0	4.2	1.7
Fuel oil resistance 〈JIS fuel oil B RT × 5h〉
Thickness increase	（％）	0.0	0.3	0.4	0.3	0.4	0.1	0.2	0.5	5.6	2.8	4.3	2.6	5.4	2.3
Weight increase	（％）	1.0	1.2	0.9	1.2	0.9	1.3	0.9	1.8	5.6	4.0	6.7	6.0	7.0	3.2
Creep relaxation〈 JIS R 3453 Tightening stress 20.6MPa 〉
100℃×22h		20.3	44.5	16.2	37.0	16.1	42.7	16.9	30.2	27.5	47.0	23.5	37.8	27.3	45.0
200℃×22h		44.7	71.9	35.3	65.8	40.5	68.8	35.8	55.0	52.0	78.8	41.1	65.5	43.6	60.5
Sealability〈JIS 10K50A, Internal pressure 1.0MPa, Tightening stress 25.5MPa, Thickness 1.5mm〉
Without paste	(Pa・m³/s)	1.7×10^-4 or below		1.7×10^-4 or below		1.7×10^-4 or below		1.7×10^-4 or below		1.4×10^-3		1.9×10^-4		1.2×10^-3
Without paste	(atm・㏄/min. )	0.1 or below		0.1 or below		0.1 or below		0.1 or below		0.83		0.11		0.74
With paste	(Pa・m³/s)	-		-		-		-		1.7×10^-4 or below		1.7×10^-4 or below		1.7×10^-4 or below
With paste	(atm・㏄/min. )	-		-		-		-		0.1or below		0.1or below		0.1or below

Note（1） Flexibility is in accordance with JIS R 3453 6.2.5. Refer to “Comparison of high temperature hardening properties”.
Remark All the above physical properties are measurement examples, and not regulatory values.

■ Notes to be observed in design and usage

The following descriptions summarizes precautions for design, storage, and installation,
in order to properly use Sheet Gasket.

▼ Notes to be observed in design
1．Determine the number and size of bolts and gasket dimensions to provide gaskets with sufficient tightening stress, and also check the flange construction and bolt arrangement to ensure uniform distribution of the tightening stress.
2．Surface finish of the flange shall be about 6.3 Ra (reference: 25 S). Excessive smooth finish may cause slippage on the gasket, leading to crush.
3．Determine the construction, material and dimensions so as to prevent warpage or bowing of the flange at the time of application of internal pressure.
4．Consideration shall be given in design to prevent application　of excessive thermal stress or repetitive bending stress on　the joints.
5．Piping design shall not allow accumulation of drain or scale　at the flange sections.
6．Consideration shall be given to prevent transmission of vibration to the joints.

▼ Notes to be observed before installation
1．Ensure perpendicularity of the flange and the pipe.
2．Ensure the shaft alignment of the mating flanges.
3．Check for any deformation of flanges.
4．When changing only gaskets for the existing equipment or at　a piping joint, clean the junctions and check for any damage,　and repair if required.
5．Remove the rust at the flange surface, and repair any dents and dings.
6．Pay attention not to give damage to the gaskets during storage up to installation, or during installation work.

▼ Notes to be observed before installation
1．When installing gas seals, refer to the following "Counter measures against permeation leakage".
2．Install the gaskets in a clean environment so as to prevent entry of foreign substances between the gaskets and the flanges.
3．Flange bolts shall be gradually tightened each time, and repeat this process 4 to 5 times, so as to finally ensure uniform tightening.
4．When tightening, pay attention to prevent the occurrence of crush.
5．In particular, when using gaskets of 150 Lb, 1B or smaller, or those of smaller gasket width, care shall be given as gasket stress is likely to be excessive.
6．At the time of load up or restarting, check for any loose bolts.
7．If retightening of gaskets that have already once experienced leakage fails in preventing leakage, replace them with new ones.
8．Please note that joint sheet may harden over 100℃. Please refer to precaution of available range per fluid and adequate tightening shall be performed initially to avoid retightening after use at high temperature. If necessary, retightening should be performed within 24 hours after heating operation starts and until material hardening is not significant.

▼ Notes to be observed in storage
1．Store these joint sheets in a cool and dark place not subject to direct sunshine, fresh air or ozone.
2．Storage selected shall be in a clean environment, free from dust as well as from high temperature & high humidity and corrosive atmosphere.
3．If hanged on nails or the like, gaskets may suffer breakage or permanent deformation, so that, as far as practicable, they should be put in a can or wrapped in a polyethylene bag and stored in a paper box.
4．Large sized gaskets shall be put between larger plates without rolling and placed horizontal for storage.

■ Countermeasures against permeation leakage

Since permeation leakage occurs in Compressed Fiber Sheet , the following points shall be observed for gas seals.

1. Apply gasket paste on the cut surface of the gasket inner diameter side. Application of gasket paste on the contact surface between the gasket and the flange is likely to cause crush, so that attention is required in tightening, and also the amount of gasket paste shall be minimized.
2. Maintain the tightening stress to be around 40 MPa. Also use ring gaskets instead of full-face gaskets, so as to ensure proper tightening stress.
3. Use gaskets with a minimum thickness as far as possible (1.5 mm or less).

■ FAQ

Q. Please tell me how to estimate the tightening torque of the compressed non-asbestos fiber sheet gasket.

A. The tightening torque is calculated by the calculating formula below using the recommended tightening stress described in the catalog.

Q. Can the compressed non-asbestos fiber sheet gasket be used in inflammable gas?

A. The compressed non-asbestos fiber sheet is a product that mixes various materials such as organic fibers, inorganic fibers, fillers and rubber and then processed into a sheet, so there is a small cavity within the gasket in terms of its structure. As a result, it is relatively prone to leakage in the case of fluids that are easily permeable like gaseous matter with small molecular weight. Therefore, we do not allow usage in inflammable gas taking into consideration cases in which even small leakage such as of flammable gas is unfavorable.

Q. Are there any precautions when using the full-face gasket?

A. There are cases in which full-face gaskets cannot be sufficiently tightened with a flat face flange or the like due to its wide gasket contact cross section. As such, we recommend a normal ring gasket, but the usage of the full-face gasket is allowed if sufficient tightening is possible such as the gasket seat being raised face.

Q. I want to control the width of the opening in the flange such as with a sheet gasket. How should I do this?

A. Control with width of the opening in the flange is prone to cause a margin of error and an accurate tightening stress cannot be obtained. It is effective for uneven tightening, so please use it in conjunction with control of tightening torque.

Q. Please tell me about the difference in the gasket dimensions between flanges of the JPI and ASME/ANSI standards.

A. JPI basically quotes from ASME/ANSI, so there are cases in which the dimensions differ slightly due to rounding error during the millimeter conversion of the original number. We understand that, in actual use, the function of the gasket is fulfilled to an equivalent degree by both dimensions.

Q. Why does leakage occur during stop or re-operation even though there are no problems during plant operation?

A. Expansion and contraction of the flange, bolt, pipe and the like will occur due to temperature changes. As a result, a tendency of reduced tightening force in the gasket main unit is often observed when the temperature decreases (including low temperature at the time of initial re-operation), and leakage occurs due to relaxation. We therefore generally recommend a retightening of the gasket before re-operation after the first heat addition.

Q. Is retightening effective when leakage occurs?

A. Yes, it is effective. We ask that retightening during leakage be performed after relieving internal pressure. However, there are also points to keep in mind for each product, such as the possibility of damage as a result of temperature-induced hardening in the case of a compressed non-asbestos fiber sheet.

Q. I am not sure which gasket to select, so could you select it for me?

A. If you contact us together with your operating conditions, we will recommend an appropriate product based on our technician's selection.

■ VALQUA HAND BOOK TECHNICAL DATA

▶ (2)　Compressed non-asbestos fiber sheet (No. 6500, 6500AC, 6502, 6503)

■ VALQUA HAND BOOK DIMENSIONAL DATA

▶ 1.1.2　Size for Soft Gasket (1) Full-face gasket to JIS flat face flange （table 1.1.1)
▶ （２） Rring gasket to JIS flat face flange, large raised face flange, small raised face flange
▶ （３） Rring gasket to JIS male-female flange, tongue and groove flange （table 1.1.3)
▶ （４） Rring gasket to F type union flange for screwed type malleable cast iron pipe fittings
▶ （５） Full-face gasket　to JPI(ANSI/ASME) flat face flange （table 1.1.5)
▶ （６） Rring gasket to JPI(ANSI/ASME) raised face flange （table 1.1.6)
▶ （７） Ring gasket to JPI（ANSI/ASME） male-female flange, tongue and groove flange
▶ （８） Ringjint gasket to ANSI/ASME flat face flange for cast-iron pipe （table 1.1.8)
▶ （９） Ringjint gasket to TAYLOR FORGE,LADISH raised face flange for large‐bored steel pipe
▶ （10） Ring gasket to JPI raised face flange for large‐bored steel pipe（table 1.1.10）